All-Plastics focuses on zero defects by providing premier precision injection molding for high liability componentry. By utilizing scientific decoupled molding techniques, documented process controls and automation, we are able to provide high quality products at a low cost.
Our facilities house a wide range of best in class injection molding equipment, including servo robotics, automation, box loaders, full service quality lab and full service tool room.
All-Plastics incorporates systematic decoupled molding techniques into all molding processes. This method along with pressure sensors & RJG eDART equipment, allows for 100% inspection of parts prior to coming out of the mold and extends your mold life.
Increasing productivity, repeatability and employee safety are just a few reasons to consider us as your partner to provide automation and fool proof systems.
We have a wide range of capabilities and solutions for every project:
Best in class injection molding equipment (14 ton – 1,000 ton)
Maintaining dimensional tolerances of +/- 0.002 mm
Full servo robotics & automation
ISO 9001:2008 & ISO 13485:2003 Certified
Full range industry leading secondary equipment and assembly
Our experts optimize mold designs prior to manufacturing to eliminate trial and error. This provides accuracy in validating before production (product/ design/ process) and helps you get your products to market faster!
Material Viscosity Curves
Process Parameters & Simulation
Melt Flow Simulation
Shrink, warp and gas trap areas of concern
Molecular Orientation, etc.
Our tool room supports mold building, engineering changes, repairs and preventative maintenance. We have mold building capabilities internally and through alliance partners in the U.S. and Asia.
Other precise and consistent production solutions that increase quality, security and provide cost advantages are:
2 Shot Molding
Patented In-mold Labeling
Clean room capabilities
Precision Color Blending
Decoupled III Systematic Molding
Real Time Production Reporting
Project Launch & Transfer
IQMS is used for real-time statistics, IQ Quality, Statistical Process Control and Customer Relationship Management. It also allows us to provide our customers with remote access to real-time production statistics and quality assurance for their projects.
Product log number and traceability
Asset cycle history
Automatically generated real-time IQ reports are distributed to customers, per their request, on a weekly or monthly basis. Advanced shipping notices and real time inventory scanners are used to provide 100% on-time delivery.
Our focus is high quality, low cost, on-time delivery!
Other methodology & best practices include:
5S + Safety for Plant Organization & Cleanliness
Kaizen for Continuous Improvement
Kan Ban Capabilities
Paulson Training for Troubleshooting & Process Comprehension